Published: April 22, 2026

Research on the feasibility and force control measures in the construction process of long-span continuous rigid frame bridge with low piers

Yongxiang Liu1
Cheng Yin2
Xiongfeng Gao3
Hao Peng4
1, 2Guangdong General Engineering Testing Co., Ltd., Guangzhou, Guangdong, China
3, 4Guangdong Shengxiang Transportation Engineering Testing Co., Ltd., Guangzhou, Guangdong, China
Corresponding Author:
Yongxiang Liu
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Abstract

This paper studies a large-span low-pier continuous rigid frame bridge using Midas Civil to model a full-bridge simulation. It assesses two force-adjustment measures during construction: permanent counterweights at side-span cantilever ends and reverse thrusting at mid-span free ends. Monitoring data shows good agreement between measured pier forces/displacements and simulations, proving the feasibility of measures in improving the bridge’s force conditions.

Research on the feasibility and force control measures in the construction process of long-span continuous rigid frame bridge with low piers

Highlights

  • Permanent counterweights at side-span cantilever ends and reverse thrusting at mid-span free end are proposed to improve the force conditions of low-pier continuous rigid-frame bridges.
  • A full-bridge finite element model considering four construction schemes (no measures, counterweights only, thrust only, and combined) shows that combined measures most effectively reduce pier internal forces and displacements.
  • Field monitoring data agree well with FEM predictions , verifying the feasibility and effectiveness of the combined measures.

1. Introduction

Continuous rigid frame bridges are widely used due to their good load-bearing performance and convenient construction [1]. To make the overall structural force of continuous rigid frame bridges more reasonable, the piers are usually designed to be relatively high during the design process [2]. However, municipal or river-crossing bridges, constrained by geographical conditions, require low piers, increasing loads on the substructure [3]. Therefore, in order to improve its force-bearing capacity and optimize structural performance, this paper will conduct a systematic study and scheme comparison on the force-bearing control measures of low-pier continuous rigid frame bridges.

2. Improvement measures

Low-pier continuous rigid-frame bridges suffer from excessive internal forces in piers and overloading on foundations, while enlarging foundations is costly. Common improvement measures are as follows [4]-[5]: First, adjusting the pier spacing and edge-center-to-span ratio. Second, adjusting the force state of the structure, such as the permanent counterweight at the cantilever end of the side span and the reverse thrusting at the free end of the middle span, etc.

2.1. Permanent counterweights at the cantilever ends of the side spans

The combined cooling load governs the internal forces in the pier body and foundation of continuous rigid-frame bridges. Under the maximum double-cantilever state, the counterweight placed at the end of the side-span cantilever can be partially unloaded after closure. Its load effect is opposite to that of the cooling load, thereby improving the force conditions of the pier body.

Taking the counterweight as the research object, the structural model can be simplified as shown in Fig. 1. Let the counterweight before closure be denoted as F, with the corresponding pier bending moment and axial force being M respectively. After closure, partial unloading of the counterweight is equivalent to applying a reverse force F' at the end of the side-span cantilever, generating a reverse bending moment M' in the pier. This reduces the internal forces in both the pier body and foundation.

Fig. 1Schematic diagram of the force analysis of the permanent counterweight of the side span cantilever

Schematic diagram of the force analysis of the permanent counterweight of the side span cantilever

2.2. Reverse thrusting at the free end of the middle span

The cooling load condition controls the force on the pier body and foundation of the continuous rigid frame bridge with low piers. When the temperature drops, the main beam will move as a whole towards the mid-span before the closure, causing horizontal and angular displacements of the main pier top along the mid-span direction [6]. Conversely, applying a top thrust at the mid-span cantilever end generates a bending moment at the pier base, whose effect precisely counteracts that of the cooling load.

3. Calculation examples

3.1. Project overview

This article takes a 102.5 m+175 m+102.5 m prestressed concrete continuous rigid frame bridge as the research object (Fig. 2). The upper structure is a segmented single-box single-cell box girder, with the girder height changing from 10.4 meters at the root to 3.5 meters at the mid-span according to a quadratic parabola. The bridge deck width is 16.5 meters. The main piers of the lower structure adopt bored cast-in-place pile foundations, with pile diameters ranging from 2.5 meters to 2.3 meters.

Fig. 2Schematic diagram of the bridge type layout of the main bridge (elevation unit: m; rest units: cm)

Schematic diagram of the bridge type layout of the main bridge (elevation unit: m; rest units: cm)

3.2. Finite element model calculation

To evaluate the effectiveness of the proposed construction force adjustment measures in improving the structural behavior of the low-pier continuous rigid-frame bridge, a full-bridge simulation analysis was conducted using Midas Civil to establish the spatial bar system model. The entire bridge structure is simulated as spatial beam units. The model has a total of 745 nodes and 712 units. The superstructure adopts a rigid connection of pier beams, and the vertical displacement simulation is constrained at the support points on both sides. All degrees of freedom of the substructure are constrained at the bottom of the pile, and the m method is used to simulate the boundary of the group pile [7].

Fig. 3Finite element model of the full-bridge simulation calculation

Finite element model of the full-bridge simulation calculation

This paper studies the force measures for improving the continuous rigid frame bridge with low piers from the aspect of adjusting the structural force during the construction process. Therefore, under the condition that the design dimensions of the upper and lower structures remain unchanged, four schemes are selected for simulation calculation (Table 1), among which: The permanent counterweight of the side span is to apply a constant load of 715 kN to the side cantilever end of the side span under the maximum double cantilever state; The top thrust is a 4500 kN horizontal top thrust applied to the end of the mid-span cantilever along the edge span direction before the closure, and is unloaded after the closure.

Table 1Corresponding regulatory measures for each scheme

Working condition
Control measures
Scheme 1
No horizontal top thrust and permanent side span counterweights
Scheme 2
Apply permanent side span counterweights
Scheme 3
Apply the horizontal top thrust
Scheme 4
Apply horizontal top thrust and permanent counterweight

Table 2Structural stress conditions of pier bodies and foundations in each scheme

Scheme
Bridge completion
10-year shrinkage and creep
N (kN)
Q (kN)
M (kN·m)
N (kN)
Q (kN)
M (kN·m)
1
Outer pier top
–68580
–2860
–16162
–65656
–3763
–20274
Outer pier bottom
–71240
–2860
12438
–68316
–3763
17359
Inner pier top
–46034
587
1115
–48862
365
643
Inner pier bottom
–48694
587
–4758
–51522
365
–3008
Pile cap bottom
–136200
–2272
–32647
–163104
–3398
–16679
2
Outer pier top
–72579
–2900
–16973
–68411
–3799
–20831
Outer pier bottom
–75239
–2900
12029
–71071
–3799
17161
Inner pier top
–42339
623
–1352
–46333
382
–893
Inner pier bottom
–44999
623
–5472
–48993
382
–3424
Pile cap bottom
–163503
–2278
–58320
–163329
–3417
–9080
3
Outer pier top
–68207
–1446
–8861
–65522
–2837
–15506
Outer pier bottom
–70867
–1446
5601
–68182
–2837
1268
Inner pier top
–45991
1851
7513
–48736
1198
4851
Inner pier bottom
–48651
1851
–10998
–51396
1198
–7131
Pile cap bottom
–162783
405
–83171
–162843
–1638
–25043
4
Outer pier top
–72206
–1486
–9426
–68276
–2873
–16063
Outer pier bottom
–74866
–1486
5498
–70936
–2873
12663
Inner pier top
–42296
1886
7034
–46207
1216
4610
Inner pier bottom
–44955
1886
–11429
–48867
1216
–7547
Pile cap bottom
–163087
400
–79271
–163069
–1657
–22311

3.3. Results and analysis

The internal forces of the pier body and the bottom of the pier cap at the completion stage of the bridge, and after 10 years of shrinkage and creep, are shown in Table 2. The longitudinal displacement of the pier top in the direction of the bridge is shown in Table 3. In Table 2, the signs of axial force, shear force, and bending moment follow the element local coordinate system and the right-hand rule in Midas Civil, with axial force positive in tension and negative in compression.

It can be seen from Table 2 that: (1) Due to the relatively low height of the main piers, the constraints on the deformation of the main girder are strong, and the internal forces of the pier body and the foundation are relatively large, and the difference in axial force between the two sides of the pier is also large; (2) Applying permanent weights at the cantilever end of the side span can effectively reduce the bending moment at the bottom of the abutment; (3) The reverse thrust during the pre-arching before the closure can significantly reduce the shear force and bending moment of the pier body and foundation. (4) By using both measures together, it can effectively reduce the forces on the pier body and foundation, making the structural forces more reasonable.

Table 3Longitudinal bridge displacement at pier top (Unit: mm)

Scheme
1
2
3
4
Outer
Inner
Outer
Inner
Outer
Inner
Outer
Inner
Bridge Completion
6.4
4.2
1.9
–0.4
–15.6
–17.8
–20.1
–22.4
10-year Shrinkage and Creep
25.4
22.0
20.9
17.4
3.5
0.2
–1.0
–4.4
Note: “-” indicates the cross-side offset along the edge. “+” indicates offset along the mid-span side

From Table 3, it can be seen that without any construction measures, the top of the pier would shift towards the mid-span side. The maximum shift value was 25.4 mm. With the adoption of construction measures, the displacement of the pier top gradually shifted from the mid-span direction to the side of the abutment, and the shift amount gradually increased from Scheme 2 to Scheme 4. The maximum shift occurred in Scheme 4, which simultaneously adopted the counterweight and jacking construction measures. Considering the 10-year shrinkage and creep, the displacement of the pier top was basically zero. This indicates that the adoption of counterweight and jacking measures can effectively reduce the axial deformation of the main beam caused by shrinkage and creep, reducing the offset of the bridge piers and being beneficial to the overall force distribution of the structure.

4. Monitoring and verification

4.1. Monitoring contents and methods

To verify the accuracy of the above finite element calculation results and the actual effectiveness of the construction control measures, this study implemented a systematic monitoring plan during the actual bridge construction process. During the construction process, concrete strain gauges were arranged at the pier top, pier bottom, and bottom of the foundation platform to monitor the stress changes at key sections, and the internal forces of the pier were calculated based on the average stress of the sections; a total station monitoring point was set at the pier top to collect longitudinal bridge displacement data in real time. The concrete strain gauges were embedment vibrating-wire type with a resolution of 1 με, paired with a JMZX300 readout unit; the total station was an ES101 model with an angular accuracy of 1″.

4.2. Results comparison

After implementing the permanent counterweight at the side spans and the reverse thrusting at the middle spans (Scheme 4), the monitoring data during the bridge completion stage showed:

The actual trend of the beam axis force variation was basically consistent with the results of the finite element calculation. After applying the thrusting for closure, the beam axis force was –80294 kN, which closely approximates the simulated value of –72206 kN; Regarding the displacement at the pier top: The measured value of the pier top displacement towards the side span during the bridge completion stage was –18.8 mm (for the outer pier) and –21.3 mm (for the inner pier), which was close to the simulated values of –20.1 mm and –22.4 mm.

Fig. 4Measurement point layout

Measurement point layout

a) Main girder

Measurement point layout

b) Main tower

5. Conclusions

This paper combines finite element simulation with construction monitoring data to verify the control effect of permanent counterweights at the side spans and reverse thrust at the middle spans during the construction stage. Although the long-term shrinkage and creep effects cannot be directly monitored, the long-term analysis based on the verified finite element model indicates that these measures have a significant effect on improving the long-term force-bearing performance of low-arch continuous rigid frame bridges.

References

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About this article

Received
January 28, 2026
Accepted
March 27, 2026
Published
April 22, 2026
SUBJECTS
Mathematical models in engineering
Keywords
low pier continuous rigid frame bridge
construction force control
finite element analysis
Acknowledgements

The authors have not disclosed any funding.

Data Availability

The datasets generated during and/or analyzed during the current study are available from the corresponding author on reasonable request.

Conflict of interest

The authors declare that they have no conflict of interest.