Published: 15 August 2019

Research on vibration characteristics of a multi-barrel artillery

Yingfeng Wu1
Qingsi Cheng2
Guolai Yang3
Jinsong Dai4
1, 3, 4School of Mechanics, Nanjing University of Science and Technology, Nanjing, 210094, China
2Hubei Key Laboratory of Power System Design and Test for Electrical Vehicle, Hubei University of Arts and Science, Xiangyang, 441053, China
Corresponding Author:
Qingsi Cheng
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Abstract

The vibration of the barrel, induced by the interaction with a high-speed moving projectile, has a considerable influence on the shooting accuracy of a weapon. The finite element model of a multi-barrel was established with the goal to investigate its vibration characteristics in this paper, and the natural frequency and mode shape were analyzed by finite element method. To verify the result of finite element modal analysis (FEMA), a modal testing system basis on SC310W multi-path data-collecting system and hammer hitting method was set up. Results show that the low order vibrations of the multi-barrel artillery were mainly vertical, horizontal and torsional vibration, but the local vibration at high orders. The error of natural frequencies between the results obtained by simulation and test was 8.82 % in the first mode frequency and 1.37 % in the eighth. The FEMA can effectively simulate the actual vibration of the multi-barrel artillery.

Research on vibration characteristics of a multi-barrel artillery

Highlights

  • The low order vibration frequencies, which mainly affect the firing accuracy of the multifubular artillery, were between 14.310 and 35.404.
  • The low order vibration of the multifubular was mainly vertical, horizontal and torsional vibration with a large displacement, but the local vibration at high orders.
  • The FEM modal analysis can effectively simulate the actual vibration of the multibarrel artillery.

1. Introduction

As a new type of artillery, the multi-barrel artillery has the advantages of high firing frequency, efficient mutilate ability, largest kill area, et al. which make it a hotspot in present research on artillery field. Compared with single-barrel weapons, the multi-barrel artillery has a more complicated yet richer structure, thus the vibration caused by the interaction with a high-speed moving projectile is also more complex. The vibration of barrel has a significant effect on firing accuracy, which has been a classical problem concerned for long time due to particularity of the shock excitation and complexity of the mechanism system [1-5].

In recent years, much research has examined the vibration characteristics of multiple tube launcher. Wei et al. [6] studied the relationship between the vibration and intensity of the launcher based on theory and practice. Lee [7] described the relationship between barrel vibration and projectile dispersion. To study the influence of structure parameters of the launcher on muzzle vibration, Ma [8] simplified the launcher to a 9 DOF system with five parts, and the effect of structure parameters on muzzle vibration displacement was discussed then. In fact, the dynamic equation of multi-body system should be established to analyze the structure parameters of the launcher on muzzle vibration. Chen and Yang et al. [9, 10] established the 24 DOF kinematics model by using Kane method. Rui [11] studied the vibration characteristics of long range multiple launch rocket system by using transfer matrix method of multi-body system. Cui [12] developed the rigid-flexible coupling model of the multiple rocket launcher and proposed a technical scheme to reduce the vibration of directors. Wang [13] acquired the dynamic features of main component and multi-tube rocket launcher and determined the component which has greatest contribution to reduce initial disturbance.

In previous studies, the vibration characteristics of multi-barrel artillery have been largely limited. Therefore, the vibration characteristics of multibarrel artillery were investigated based on theory and test in this paper. The organization of the paper is as follows. The mode analysis theory is introduced in Section 2. Modeling and simulation of the multi-barrel artillery are presented, and then the results are analyzed in Section 3. A detailed description of modal testing and analysis of test results are provided in Section 4. Finally, the conclusions are summarized in Section 5.

2. Theory of modal analysis [14-18]

The FRF matrix describes the multiple-input/multiple-output relationship of a structure at each spectral line. In the modal analysis area, assuming linear and time invariant systems, the FRF matrix of an N-degree of freedom system can be expressed as:

1
Mx¨t+Cx˙t+Kxt=ft,

where M, C and K are n×n mass matrix, damping matrix and stiffness matrix, respectively. x¨(t), x˙(t),x(t) and f(t) represent the acceleration, victory, displacement of the note and time-dependent force.

By using the orthogonality of the mode shapes, Eq. (1) can be transformed into the form of uncoupling between the coordinates:

2
xt=Φqt,

where [Φ] is the mode shape matrix, {q(t)} the displacement column vector of the modal coordinate. Substituting Eq. (2) into Eq. (1):

3
[mi]{q¨(t)}+[ci]{q˙(t)}+[ki]{q(t)}=[Φ]Tft.

The motion equation of ith mode coordinate is:

4
miq¨it+ciq˙it+kiqit=j=1nΦjifjt, i=1,2,,n.

In modal coordinates, the variables of the differential equation are separated, and each equation is equivalent to a single-degree-of-freedom equation of motion. The Eq. (4) can be rewritten as follows:

5
q¨it+2ςiΩiq˙it+Ωi2qit=1mij=1nΦjifjt, i=1,2,,n.

It is assumed that the force only acts on the p physical coordinate degree of freedom, that is:

fpt0, fjt=0, j=1,2,,n,jp.

The Eq. (5) can be expressed as:

6
q¨it+2ςiΩiq˙it+Ωi2qit=Φpimifpt, i=1,2,,n.

The Fourier transformation of Eq. (6) is described as:

7
-ω2+j2ζiΩiω+Ωi2Qiω=ΦpimiFpω, i=1,2,,n,

where Ωi=ki/mi is the modal frequency, ζi=ci/2Ωi the modal damping ratio, Qi(ω), Fp(ω) are Fourier transform of q˙i(t) and fp(t) respectively:

8
Qiω=ΦpimiΩi2-ω2+j2ζiΩiωFpω, i=1,2,,n.

Combining with Eq. (2) and Eq. (8), the Fourier transform of the response at the lth DOF of the physical coordinates is:

9
Xlω=i=1nΦliQiω=i=1nΦliΦpimiΩi2-ω2+j2ζiΩiωFpω, l=1,2,,n,

where Xl(ω) is the Fourier transform of x(t).

The frequency response function of l point with the excitation at p point derived from Eq. (9) is:

10
Hlpω=XlωFpω=i=1nΦliΦpimiΩi2-ω2+2ζiΩiω.

The frequency response function matrix of the structural system can be obtained by combination the frequency response function between any two physical coordinate degrees of freedom:

11
Hω=Hlpω=i=1nΦiΦiTmiΩi2-ω2+j2ζiΩiω.

The Eq. (11) contains the all the modal parameters of the system. Hence, we can identify all the modal parameters as long as the frequency response function matrix of any row or column is measured.

3. Numerical examples

3.1. The finite element model

The multi-barrel artillery model mainly includes parallel barrels, barrel restrains, gun muzzle, breech and carriage. The model analyses were performed using finite element package ANSYS [19-21]. The finite element mesh is shown in Fig. 1.

Fig. 1The FE model of multi-barrel artillery

The FE model of multi-barrel artillery

3.2. Simulation results

The modal analysis of the multi-barrel artillery model was carried out, the first 8 natural frequencies and modal shapes were obtained, as shown in Table 1.

From Table 1 and Fig. 2, it is clear that the first three natural frequency is low, and theoretical calculated values are, respectively, 14.310 Hz, 15.211 Hz, 35.404 Hz. The first three mode shapes are vertical vibration, horizontal vibration and torsional vibration, respectively. These three types of vibrations have a significant influence on the firing accuracy of artillery. Thus, the firing frequency of artillery should avoid these three frequencies. The vibrations above fourth order appear as the high order vibration and the local vibration whose influence on the muzzle disturbance is relatively small.

Table 1First 8 natural frequencies and modal shapes

Mode
Frequency / Hz
Modal shape
1
14.310
Vertical vibration
2
15.211
Horizontal vibration
3
35.404
Torsional vibration
4
88.547
2nd vertical vibration
5
107.658
High order vibration
6
115.421
Local vibration
7
133.342
Local vibration
8
142.847
Local vibration

Fig. 2The first 3 modal shapes

The first 3 modal shapes

a) The first modal shape

The first 3 modal shapes

b) The second modal shape

The first 3 modal shapes

c) The third modal shape

4. Experimental validation

4.1. Modal test scheme

The hammering method was used in the modal analysis of a multi-barrel artillery, and the modal analysis system is shown in Fig. 3.

The modal test system of the artillery consists of SC310W multi-path data-collecting system, PCB333B30 accelerometer, 086C04 hammer, A/D converter, SP92-B signal processing module, PQA-2 signal conditioner, PCI-SCSI interface card and DELLP490 workstation, etc.

Fig. 3Block diagram of modal experimental system of a multi-barrel artillery

Block diagram of modal experimental system of a multi-barrel artillery

PCB333B30 accelerometers were installed at the predetermined point of the artillery, 143 test points were selected and 20 accelerometers deployed in turn, as shown in Fig. 4. The predetermined excitation points on the artillery were hit by hammer. To save testing time, the impact point was a fixed position. The response signals and spectra of impacting prompt power and vibration acceleration and their frequency response functions were obtained by “LMS desktop” data acquisition and modal analysis software. The sampling parameters of modal test were showed in Table 2.

Fig. 4Distribution of test points

Distribution of test points

Table 2Sampling parameters of modal test

Parameters
Value
Spectral range
fc= 512 Hz
Sample frequency
fs= 1024 Hz
Sample interval
T= 0.996 ms
Number of sample
N= 2048
Sample length
T0=NT= 2 s
Frequency resolution
F=1/ T0= 0.5 Hz
Number of spectral line
M= 1024
Average number
N= 4
Exciting point
1 point

The vibration test scheme for multi-barrel artillery was designed according to its structure feature. A1, A5, C1, C5 were selected for barrel displacement test by displacement sensors due to the symmetry of the barrel group. Non-contact eddy current displacement sensors were used for muzzle vibration test [22-23], as shown in Fig. 5.

Fig. 6 exhibits the experimental setup, the eddy current displacement sensors were circled in red.

Fig. 5Forced vibration test scheme of multibarrel artillery

Forced vibration test scheme of multibarrel artillery

Fig. 6Experimental setup

Experimental setup

The data were collected in parallel by an eight-channel high-speed data acquisition system, and sampling frequency is 1024 Hz per channel. Fig. 7 illustrates the schematic diagram of data collection.

Fig. 7The schematic diagram of data collection

The schematic diagram of data collection

4.2. Results

Fig. 8 shows the acceleration of vibration between the excitation force signal and a measuring point.

Fig. 8Impacting prompting power (upper) and response of vibration acceleration (lower)

Impacting prompting power (upper) and response of vibration acceleration (lower)

Fig. 9 shows the spectrum of shock excitation force and vibration acceleration response.

The measurement of frequency response function is the key to vibration modal analysis, the coherence function should always be checked in the measurement of frequency response function. Generally, the frequency response function measured is considered valid when the coherence function near the frequencies is above 0.9. Fig. 10 presents the amplitude-frequency and the coherence function of the frequency response function, the result shows that the test data is acceptable.

According to the frequency response data obtained from measurement, the steady-state parameters of the artillery structure were obtained based on the software of LMS desktop. Then the vibration frequencies were predicted according to the stability principle and test results. And finally, the modal parameters of each order were identified by using the method of real modal integral curve fitting based on the modal frequencies predicted. The first 8 natural frequencies and first 3 modal shapes were obtained by this method, as shown in Table 3 and Fig. 11.

Fig. 9Spectrum of impacting prompting power (upper) and response spectrum of vibration acceleration (lower)

Spectrum of impacting prompting power (upper) and response spectrum  of vibration acceleration (lower)

Fig. 10Amplitude-frequency curve of frequency response function (upper) and the coherent function (lower)

Amplitude-frequency curve of frequency response function (upper) and  the coherent function (lower)

Table 3First 8 natural of test results

Mode
Frequency / Hz
Modal shape
1
13.150
Vertical bending vibration
2
14.214
Horizontal vibration
3
33.302
Torsional vibration
4
84.171
2nd vertical bending vibration
5
104.584
Local vibration
6
113.129
Local vibration
7
131.545
Local vibration
8
140.225
Local vibration

Table 4Comparison of first 8 natural frequencies between FEMA and test results

Mode
Frequency / Hz
Relative error
FEA
Test
1
14.310
13.150
8.82 %
2
15.211
14.214
7.01 %
3
35.404
33.302
6.31 %
4
88.547
84.171
5.2 %
5
107.658
104.584
2.94 %
6
115.421
113.129
2.02 %
7
133.342
131.545
1.37 %
8
142.847
140.225
1.87 %

From Fig. 11 it clear that the first three mode shapes identified by modal test are agreement with the simulation results. The comparison of first 8 natural frequencies between FEMA and modal test demonstrates in Table 4. It is obvious that the relative error decreases with the increase of modal orders, the relative error is 8.82 % in the first mode frequency and 1.37 % in the eighth. The results of simulation agree well with that of tests.

Further analysis of the natural frequency error between FEMA simulation and modal test by introducing modal assurance criteria (MAC), which can be expressed as:

12
MACij=|φiTφj|φiTφiφjTφj.

The data were analysed by the Eq. (12), and the MAC table are given in Table 6.

Fig. 11First 3 modal shapes based on test results

First 3 modal shapes based on test results

a) The first modal shape

First 3 modal shapes based on test results

b) The second modal shape

First 3 modal shapes based on test results

c) The third modal shape

Table 6The MAC table

Way
Test
FEA
Frequency / Hz
13.150
14.214
33.302
84.171
104.584
113.12
131.545
140.225
Frequency / Hz
Mode
1
2
3
4
5
6
7
8
14.310
1
0.91
0
0.11
0.1
0.11
0.11
0.19
0.11
15.211
2
0
0.86
0.11
0
0.25
0.25
0.13
0.25
35.404
3
0.11
0.11
0.89
0.11
0.15
0.15
0.15
0.15
88.547
4
0.13
0
0.11
0.90
0.11
0.11
0.11
0.11
107.658
5
0.11
0.25
0.15
0.11
0.88
0.18
0.2
0.21
115.420
6
0.17
0.25
0.15
0.14
0.18
0.81
0.2
0.31
133.342
7
0.10
0.25
0.15
0.11
0.17
0.22
0.79
0.21
142.847
8
0.11
0.25
0.15
0.11
0.18
0.26
0.21
0.86

From Table 6, it is clear that the MAC value on the diagonal line is 1, which indicates that the two methods have a good linear relationship in the same order, that is, the finite element model can better approximate the real situation of the test system and reflect the actual vibrational state. The FEMA can effectively simulate the actual vibration of the multi-barrel artillery.

5. Conclusions

The 3D finite element model of a multi-barrel artillery was established, and its natural frequency and mode shape were simulated. A modal testing system basis on SC310W multi-path data-collecting system and hammer hitting method was set up to verify the simulation results. Conclusions are as follows:

1) The low order vibration frequencies, which mainly affect the firing accuracy of the multifubular artillery, were between 14.310 Hz and 35.404 Hz. The low order vibration of the multifubular was mainly vertical, horizontal and torsional vibration with a large displacement, but the local vibration at high orders.

2) The FEM modal analysis can effectively simulate the actual vibration of the multibarrel artillery, and has higher accuracy in high order vibration frequency.

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About this article

Received
18 June 2018
Accepted
26 March 2019
Published
15 August 2019
SUBJECTS
Mechanical vibrations and applications
Keywords
multi-barrel artillery
finite element
modal analysis
natural frequency
mode shape
Acknowledgements

This work is supported by the program of Hubei Superior and Distinctive Discipline Group of “Mechatronics and Automobiles” (Grant No. XKQ2019011)