Published: 30 June 2016

Dynamics analysis for the clamping mechanisms of a rotary inchworm piezoelectric motor

Yongfei Gu1
Jichun Xing2
1Education Ministry Key Laboratory of Advanced Forging and Stamping Technology and Science, Yanshan University, Qinhuangdao, China
1, 2School of Mechanical Engineering, Yanshan University, Qinhuangdao, China
Corresponding Author:
Jichun Xing
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Abstract

In this study, a rotary inchworm piezoelectric motor is proposed. The operating principle of the proposed motor and its clamping mechanisms are discussed. Moreover, we also establish the dynamic equation of the clamping mechanisms. From the established equations, the natural frequencies and modal functions are obtained. The sensitivities of the configuration parameter to natural frequencies of the clamping mechanisms are investigated. Finally, the tests on the relative errors of the natural frequencies between the theoretical and experimented results are performed to verity the correctness of the theoretical analysis.

1. Introduction

Piezoelectric motors, which can be classified by their operation frequency, are used for micro/macro positioning in the longitudinal and rotary directions [1]. Quasi-static motors, such as inchworm piezoelectric motors and inertial impact motors, were operated at low frequency with a stable response. Ultrasonic motors were operated at a high frequency, in which traveling wave ultrasonic motors have been carried out the topic of a large number of studies on and achieved prominent results [2, 3]. The most common type of rotary piezoelectric motors is the traveling wave ultrasonic motor. Its rotational speed is high but the positioning accuracy and resolution under high-precision positioning is low [4]. By contrast, inchworm piezoelectric motors feature a large stroke with high accuracy and resolution. This type of motors can also overcome the output torque shortage of inertial impact piezoelectric motors [5].

As an important type of piezoelectric motors, inchworm piezoelectric motors have been successfully applied in precision driving [6]. However, most existing inchworm piezoelectric motors are used for positioning in the longitudinal direction. The principle of inchworm motion is rarely applied in precision rotational driving field. Therefore, the application of inchworm piezoelectric motors in precision control are limited [7].

The present study proposes a novel type of rotary inchworm piezoelectric precision motor. A dynamic model of clamping mechanisms (CMs) is also put forward. The natural frequencies and modal functions are obtained. And the effects of the principal factors that influence the natural frequencies are investigated. A prototype motor is finally developed. The experimental results of the natural frequency of the clamping mechanisms are consistent with the theoretical analysis.

2. Motor description

The motor consists of a stator and a rotor (see Fig. 1). The stator consists of two CMs, two driving mechanisms (DMs), and a swinger base (SB). The two CMs are symmetrically mounted on an upper SB to grip the rotor alternately. The two DMs are symmetrically mounted on a lower SB to create an angular displacement. A square wave voltage signal at a special frequency is input to four piezo-stacks to make the motor move (see Fig. 2 for the sequence of voltage signals in a cycle). The operating principle of the motor is shown in Fig. 2.

Fig. 1Rotary inchworm piezoelectric motor

Rotary inchworm piezoelectric motor
Rotary inchworm piezoelectric motor

The working procedure of the motor is as follows:

1. The contact shoe of CM(A) is extended and clamped onto the rotor.

2. As DM(A) is bent by piezo-stack(B), the arm of SB rotates at an angle θ.

3. The contact shoe of CM(A)contracts and releases the rotor, while the contact shoe of CM(B) is extended and clamped onto the rotor. The rotor remains stationary during the process.

4. The arm of SB is restored to the original state, and the rotor is again rotated at an angle θ.

5. As the DM(B) is bent by piezo-stack (D), the arm of SB is rotated at an angle θ again. The contact shoe of CM(B)contracts and releases the rotor and the arm of SB is restored to its original state. The steps 1 to 5 are repeated to achieve continuous working of the motor

Fig. 2Driving principal schematic

Driving principal schematic

Fig. 3Driving signal

Driving signal
Driving signal
Driving signal
Driving signal

3. Dynamics model of the clamping mechanisms

Each CM which is driven by the piezo-stack integrates lever and triangle amplification to achieve contact shoe displacement amplification. The configuration of CMs is shown in Fig. 4. When the motor is operated, the deformation of the CMs mainly occurred in the lever amplification beam (LAB) and the long flexibility beam (LFB). The symmetric vibration modes of the CMs are considered, because of their symmetric structure. The dynamic of half a CM is analyzed. The simplified dynamic model is based on the following assumptions:

Fig. 4Displacement amplification principle

Displacement amplification principle

1) The ratio of LAB thickness to its length is more than 0.2. Given the impact of cross-section rotational inertia, the LAB is a Timoshenko beam.

2) The boundary condition on the right end of the LAB is considered as lumped mass m.

3) The bending deformation of flexible hinge is considered, while tensile deformation is ignored. Hence, the flexible hinge is considered both as a hinge and as a coil spring. The rotational stiffness equation for a straight round flexible hinge, which is deduced by Yingfei Wu and Zhaoying Zhou [8], is as follows:

1
K=EbR212f2,
2
f2=2s36s2+4s+12s+14s+12+12s42s+14s+152arctan4s+1,
3
s=Rt,

where E is the modulus of elasticity of the material for the CMs, b is the width of the flexible hinge, t is the thickness of the recess of flexible hinge, and R is the notch radius of the flexible hinge.

4) The boundary condition on the right end of the LAB is considered as a fixed end.

5) Considering the bending and longitudinal vibration deformations of the LAB and LFB, the dynamic model of the CMs is simplified into two uniform beams. Fig. 5 describes the two uniform beams, where the x-axis is along the xi (i= 1, 2), the y-axis is along the yi, and the origin is B(C).

Fig. 5Dynamic model of the CMs

Dynamic model of the CMs
Dynamic model of the CMs

3.1. The longitudinal vibration of beams

Suppose the cross section of the beam in the model remains a plane in the vibration process. The dynamic equation of the beam in the longitudinal vibration is as follows:

4
2uixi,tt2=Eρ2uixi,txi2,

where uixi,t is the displacement of the beam longitudinal direction, xi is the length coordinate of the beam, t is thetime, ρ is the material density of the CMs, and E is the elasticity modulus of the CMs material.

Let uixi,t=φuixiqt. Then, the longitudinal vibration mode function of the beam is:

5
φuix=D1icosβxi+D2isinβxi,

where β2=ρω2/E.

3.2. Bending vibration of LAB

Consider the LAB as a Timoshenko beam, the dynamic equation of the bending vibration of LAB can be given as follows:

6
2w1t2+EI1ρS14w1x14-I1S11+EκG4w1x12t2+ρI1S1κG4w1t2=0,

where w1x1,t is the transverse displacement of the beam, κ is the section factor, G is the shear modulus, I1 is the second moment of the area of the LAB, and S1 is the section area of the LAB. The effect of section moment of inertia is considered, while shear deformation is ignored. Thus, we obtain:

7
2w1t2+EI1ρS14w1x14-I1S14w1x12t2=0.

Let w1x1,t=φw1x1qt. The bending vibration mode function of the LAB can then be shown as:

8
φw1x=C1coss1x1+C2sins1x1+C3coshs2x1+C4sinhs2x1,

where:

s1=γ4+δ44+δ22, s2=γ4+δ44-δ22, γ4=ρS1ω2EI1, δ2=ρω2E.

3.3. Bending vibration of LFB

The LFB is described as a Euler Bernoulli beam, and its axial deformation and transverse deformation in the z direction are assumed to be negligible. The dynamic equations of the LFB is:

9
2x22EI2x22w2x2,tx22+ρS2x22w2x2,tt2=0,

where S2x2 is the area of section, and I2x is the second moment of the area of the LFB. Let w2x2,t=φw2x2qt. The bending vibration mode function of the LFB is:

10
φw2x=B1cospx2+B2sinpx2+B3coshpx2+B4sinhpx2,

where p4=ρS2ω2/EI2.

3.4. Boundary conditions

When are end of LFB (end A) is fixed, its boundary conditions are as follows:

11
φw2l2=0,φ'w2l2=0,φu2l2=0.

The distance between the hinge and the origin is approximately equal to the length of the LAB (al1), because mass m is near the hinge. Thus, the boundary conditions of the end D of the LAB is:

12
φw1l1=0,EIφw1''l1=-Kφw1'l1,φu1l1=0.

Considering the longitudinal and bending vibration at the junction of two beams, we obtain the displacement relationship between point B and C:

13
u2sinθ+w2cosθ=w1,w2sinθ-u2cosθ=u1,ζB=ζC,

where ζB is the rotation angle of point B, and ζC is the rotation angle of point C. Based on continuity conditions, the equilibrium conditions of the generalized force of the point B and C can be obtained as:

14
MB+MC=0,NBcosθ+FBsinθ+NC=0,NBsinθ+FBcosθ-FC=0,

where MBC is the bending moment of point B(C), FBC is the shearing force of point B(C), and NBC is the pulling force of point B(C). Substitute the boundary conditions Eq. (11) to Eq. (14), Eqs. (6), (8), and Eq. (10) yields:

15
B1cospl2+B2sinpl2+B3coshpl2+B4sinhpl2=0,-B1sinpl2+B2cospl2+B3sinhpl2+B4coshpl2=0,D21cosβl2+D22sinβl2=0,C1coss1a+C2sins1a+C3coshs2a+C4sinhs2a=0,-C1s12coss1a-C2s12sins1a+C3s22coshs2a+C4s22sinhs2a=-KEI1-C1s1sins1a+C2s1coss1a+C3s2sinhs2a+C4s2coshs2a,D11cosβa+D12sinβa=0,B1cosθ+B3cosθ-C1-C3+D21sinθ=0,B1sinθ+B3sinθ-D11-D21cosθ=0,I2pB2+I2pB4-I1s1C2-I1s2C4=0,-I2p2B1+I2p2B3-I1s12C1+I1s22C3=0,-I2p3sinθB2+I2p3sinθB4+A1βD12+A2βcosθD22=0,-I2p3cosθB2+I2p3cosθB4+I1s13C2-I1s23C4+A2βsinθD22=0,

where l1 is the length of the LAB, l2 is the length of the LFB, θ is the angle between the LFB and the horizontal direction. The coefficients D1i (i= 1, 2), D2i, Cj (j= 1, 2, 3, 4), Bj, and ω can be obtained through substitute of the boundary conditions.

4. Results and discussions

4.1. Natural frequency and mode function

The Eq. (15) is utilized in the free vibration analysis of the CMs to obtain the natural frequencies and vibration modes. The configuration parameters of the CMs are shown in Table 1. The material of the CMs is brass. Table 2 lists the first eight natural frequencies of the CMs. The vibration modes of the CMs are shown in Fig. 7. From Table 2 and Fig. 7, the following observations are worth noting.

1) In the first eight natural frequencies, the natural frequency of mode 3 and mode 4 is close, the difference is 333 Hz; The natural frequency of mode 6 and mode 7 is close, the difference is 109 Hz.

2) In the first five vibration modes, the longitudinal vibration of two beams (LAB and LFB) exist one peak. As the orders of the vibration modes increases, the position of the peak moves from the origin to the x1x2 direction. In mode 1 and mode 3, the maximum deformation of the longitudinal vibration of the LAB is greater than that of the LFB.

Fig. 7Vibration modes of the CMs

Vibration modes of the CMs

a)

Vibration modes of the CMs

b)

Vibration modes of the CMs

c)

Vibration modes of the CMs

d)

Vibration modes of the CMs

e)

3) The LAB has greater thickness than the LFB. Thus, the number of peaks of the LAB is less than that of the LFB in the same order of vibration mode. The maximum deformation of the bending vibration of the LAB is also less than that of the LFB.

Table 1Parameters of the clamping mechanism

ρ (kg/m3)
E (GPa)
b (mm)
t (mm)
h (mm)
l1 (mm)
h1 (mm)
l2 (mm)
h2 (mm)
θ
8900
90
5
1
5
10
1
15
5
70°

Table 2Natural frequency (Hz)

ω1
ω2
ω3
ω4
ω5
ω6
ω7
ω8
1704
1948
2535
4435
4768
5431
5540
7900

Fig. 8Changes of natural frequencies with respect to various parameters

Changes of natural frequencies with respect to various parameters

a)θ change

Changes of natural frequencies with respect to various parameters

b)l1 change

Changes of natural frequencies with respect to various parameters

c)l2 change

Changes of natural frequencies with respect to various parameters

d)h1 change

Changes of natural frequencies with respect to various parameters

e)h2 change

Changes of natural frequencies with respect to various parameters

f)t change

4.2. Sensibility analysis

We investigate the changes of CMs natural frequency along with the configuration parameters. The changes of natural frequency are shown in Fig. 8. The materials of the CMs and corresponding first three natural frequencies are shown in Table 3.

Table 3The first three natural frequency of different material

Material
Modulus of elasticity
E (N/m2)
Density
ρ (kg/m3)
Frequency
ω1 (Hz)
ω2 (Hz)
ω3(Hz)
Aluminum
65×109
2.7×103
2629
3005
3912
Carbon steel
206×109
7.7×103
2771
3168
4124
Brass
90×109
8.9×103
1704
1947
2535
Alloy steel
206×109
7.9×103
2736
3127
4071
Gray pig iron
120×109
7×103
2218
2535
3301

The following observations are drawn:

1) As the horizontal angle of the LFB changes between 50° and 80°, the first-order and second-order natural frequency grows nonlinear, while the third natural frequency drops nonlinear.

2) When the length and thickness of the LAB and LFB change, the change in the natural frequency is irregularly serrate. In the change interval for some parameters (l1, h1, l2, h2), the natural frequency drops as the length of the LAB and LFB increases, the natural frequency drops; With the increase of the thickness of the LAB and the LFB, the natural frequency nonlinearity increases. When the parameters (l1, h1, l2, h2) change to a certain value, (e.g., l1= 10.5, 12.5, 16.5, 18 mm, l2= 11.6, 15.6 mm, h1= 1.2, 2.6, 4, h2= 0.8 mm), the curve of the natural frequency changes and mutates. This phenomenon can be attributed to the mutation of the vibration modes of the CMs under these parameters values.

3) When the notch thickness of the flexible hinge changes between 0.5 and 2 mm, the natural frequency of the CMs slowly increases. The growth trend of the natural frequency becomes significant as the order number increases.

4) The natural frequency of each order is lower when brass is used as CMs material than when other materials are used. By contrast, the natural frequency of each order is higher when carbon steel is used as CMs material than when other materials are used.

5. TEST

The natural frequencies of the CMs are obtained by using the SZCJ knocking vibration tests system (see Fig. 9). The experimental results are shown in Fig. 10.

Fig. 9Impact hammer modal test

Impact hammer modal test

The relative errors are obtained by comparing the theoretical values and the experimental results. Table 4 shows that the relative errors in the first three natural frequencies are 2.7 %, 2.7 %, and 2.6 %. These relative errors are less than 3.0 % suggesting the reasonable agreement of the experimental results with the results of our theoretical analysis.

Table 4Comparison of experimental results and theoretical values

Frequency
ω1(Hz)
ω2(Hz)
ω3(Hz)
Theoretical values
1704
1948
2535
Experimental results
1751.7
2002.5
2602.5
Relative errors
2.7 %
2.7 %
2.6 %

Fig. 10Experimental results (Sample frequency = 10000.00 Hz)

Experimental results (Sample frequency = 10000.00 Hz)

a) Mode 1

Experimental results (Sample frequency = 10000.00 Hz)

b) Mode 2

Experimental results (Sample frequency = 10000.00 Hz)

c) Mode 3

6. Conclusions

A novel rotary inchworm piezoelectric motor was proposed and the drive principle was discussed. The dynamic equations of the CMs were established. The natural frequencies and vibration modes were obtained, and the sensibility of the CMs was investigated. The relative errors of the natural frequency between the theoretical and experimental results verify the correctness of the theoretical analysis. This dynamic analysis of the CMs lays a theoretical foundation for the design of a novel rotary inchworm piezoelectric motor.

References

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About this article

Received
03 November 2015
Accepted
02 February 2016
Published
30 June 2016
SUBJECTS
Vibration generation and control
Keywords
inchworm principal
piezoelectric motor
clamping mechanisms
free vibration
Acknowledgements

This project is supported by the Independent Study Program for Young Teachers of Yanshan University (13LGB002).