Published: 11 February 2023

Development and simulation of a device for upper limb rehabilitation

Bizhanov Dauren1
Nursultan Zhetenbayev2
Gani Balbayev3
Beibit Shingissov4
Nussibaliyeva Arailym5
Yussupova Saltanat6
1Satbayev University, Almaty 050013, Kazakhstan
2, 5, 6Department of Electronics and Robotics, Almaty University of Power Engineering and Telecommunications, Almaty 050013, Kazakhstan
3, 4Academy of Logistics and Transport, Almaty 050012, Kazakhstan
Corresponding Author:
Bizhanov Dauren
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Robotics with exoskeletons has opened a new era of research in the field of modern rehabilitation and assistive technologies. The technology promises to improve the functionality of the upper limbs, which are necessary for daily operations. Exoskeleton technology is developing rapidly but requires interdisciplinary research to solve technical problems such as kinematic compatibility and the development of effective human-robot interaction. This article presents a new design of a device that helps to rehabilitate the upper extremities. The proposed design is characterized by a lightweight structure with an adaptable geometry for various users with low cost and easy to wear characteristics. The CAD model is developed for design details and for modeling, the results of which provide data on the feasibility of the proposed design and its characteristics in the main operational characteristics.

Development and simulation of a device for upper limb rehabilitation

1. Introduction

Currently, rehabilitation technologies are part of strategies that facilitate the integration of people with trauma that generates disability, this is a harmonious understanding of technology, technology, and health [1]. James Reswick describes rehabilitation engineering as the application of science and technology to reduce the limitations of people with disabilities [2]. Rehabilitation engineering is interdisciplinary and unites specialists such as doctors, nurses, physiotherapists, occupational therapists, biologists, engineers, physicists, and chemists. Indeed, rehabilitation devices are developed by a group of specialized professionals with interdisciplinary training, as in the case of bioengineering, which is the application of knowledge gathered in a fruitful balance between engineering and medical science [3]. For this reason, many researchers are currently working intensively on the creation of universal robots that can be worn on the body. Today, research in this area has made it possible to obtain various solid exoskeletons that move synchronously with human limbs. Many of them can support the weight of the human body and even the additional load that comes from lifting weights by a person. In some cases, such exoskeletons can also replace human muscles or bones. However, this type of robot has two obvious drawbacks: it is rigid and very heavy, so a person may have difficulty carrying it. In practice, in addition to this, there are various soft and flexible exosuits that help to perform individual movements of parts of the human body, while consuming less energy. Another advantage of such exo costumes: they do not damage ligaments, tendons, and joints. These robots are capable not only of normalizing partially damaged motor functions, but also of performing lost motor functions, if we take, for example, the elderly or disabled. Another part of people who need exoskeletons includes people with muscle weakness or other degenerative diseases [4].

The goal of this research project is to create one or more complex structures called harmonious exoskeletons that can help people with muscle weakness or other degenerative diseases. In particular, the emphasis is on structures designed to support daily movements of a person with hands (for example, holding a glass of water) and rehabilitation of muscle movements.

This article is organized as follows. The section physical model and design of the human hand describes a methodology that includes the physical model and design of the human hand. The conceptual design section shows the implementation of the methodology for designing an exoskeleton for passive rehabilitation of the upper limb with a detailed description of each stage. The conclusion and further work are presented in Section 3.

2. Materials and Methods.

2.1. Physical model and design of the human hand

The elbow system performs an important function of the ligament, which ensures the correct position of the arms and the transfer of force from the shoulder to the arm. It consists of three bones: the shoulder, elbow, and forearm. However, the hand is made up of three different joints [5-6]:

– shoulder joint.

– elbow joint.

– proximal wrist joint.

They will have a common synovial cavity, which will allow the forearm to expand, stretch and bend, starting at the elbow.

The arm muscles (Fig. 1) are divided into different parts (front and back). Each muscle can cross one or more joints. Table 1 shows all muscle types and their functional functions [7].

Fig. 1Main movements (degrees of freedom) of the upper extremity

Main movements (degrees of freedom) of the upper extremity

Table 1Arm muscles [8]

Muscle name
Functional activity
Shoulder flexion and elbow flexion and supination
Shoulder muscle
Elbow flexion
Biceps shoulder muscle surrounded by shoulder muscles
Shoulder flexion
Shoulder and elbow writing

2.2. Conceptual design

Devices for rehabilitation of the upper extremities were modeled by the SolidWorks program. the shoulder joint, elbow joint and proximal wrist joints consist of a friction ring which is connected by angular articulated joints. Thrust ball bearings are designed to perceive the axial load that connects the two bodies of the exoskeleton, these are a body and B. They are available in single and double versions, as well as with spherical lining rings. All devices will be controlled with cable driver. a cable drive system can be used to control the movement of an exoskeleton for the rehabilitation of the upper limbs. the cables are connected to the exoskeleton's joints and are controlled by a motor or other actuator. the movement of the cables can be used to move the exoskeleton's joints and help the user perform exercises to rehabilitate their upper limbs. This type of system can be beneficial for individuals with spinal cord injuries or neurological conditions that affect the upper limbs.

Fig. 2Picture of the Imitation movement flexion and extension: 1 – fixation of the wrist joint, 2 – fixation of the elbow joint, 3 – fixation of the shoulder joint, 4 – cable and control motors, 5 – vest-type suspension system

Picture of the Imitation movement flexion and extension: 1 – fixation of the wrist joint,  2 – fixation of the elbow joint, 3 – fixation of the shoulder joint, 4 – cable and control motors,  5 – vest-type suspension system
Picture of the Imitation movement flexion and extension: 1 – fixation of the wrist joint,  2 – fixation of the elbow joint, 3 – fixation of the shoulder joint, 4 – cable and control motors,  5 – vest-type suspension system

2.3. Kinematic and simulation results

Since the goal of this project is to consider the elbow joint exoskeleton, we assume that the shoulder is in a neutral position, so gravity is not affected and can be ignored. Therefore, this segment can be modeled as a two-link compound.

The kinematic values of the exoskeleton are described in Fig. 3 and are designated as the rSE of the length of the humerus and the rEH of the length of the forearm bone.

The geometry of the human body is considered symmetrical, so the model should be simple. Also, the weight of the cranks is installed on the center lines of the corresponding segments using mf and mu. in addition, the mass of the hand is ignored because its mass is negligible compared to the mass of other parts of the hand, and therefore does not give any effect on modeling.

To simulate a human hand, the of the work use the Denavit-Hartenberg parameters Fig. 3. This leads to the emergence of a four – Cartesian coordinate system 0-4, where a system 0 attached to the ground is taken as the beginning of the census, which is considered constant with respect to System 3. to assess the reliability of the device, you need to know the tension during lifting exercises, for example, lifting free weights. in this exercise, the muscles carry a load, the weight of which gradually increases. the load is denoted mω and is located on the palm of the hand at Point H. the shoulder and forearm masses are constant and are located at the center of mass of the respective parts. Therefore, the potential energy can be calculated as follows:


The vectors ru and rf in Eq. (1) can be divided into ru, x and rf, X, and the other components ru, y, ru, z and rf, y, rf, z can be ignored. Then we get the following equation:


The torque on the hinge can be calculated using the formula below:


Fig. 3The kinematic values of the exoskeleton

The kinematic values of the exoskeleton

Since the device is designed for the elbow joint, the moments of other joints are not displayed. Therefore, the generalization of the equation is used only for θ4:


It is necessary to remove this moment from the structure of the exoskeleton being developed. Since the torque of the device varies depending on the conditions of its user, it can also be calculated with this same model. the maximum torque during lifting is achieved when the shoulders are straight. This means that θ2= 0 degrees and θ3= 90 degrees. the equation for the lifting moment acting on the elbow joint will be as follows:


In Eq. (5), when θ4 = 90 degrees are equal, τlift will have a maximum value and depend only on the mass of the hand and the weight of the load:

τlift, max=mfgrEH-rf,x+mωgrEH.

3D modeling and simulation calculations were carried out in a virtual environment using Solidworks Simulation software and the Motion Simulation package.

Fig. 4 shows the flexion and extension models obtained using Solidworks Simulation. the range of motion in this movement increases from –10 deg to +145 deg, while in imitation it bends up to 9 deg and the opening of the elbow is from 84 deg to 143 deg. Fig. 4 shows the calculation results of the angular acceleration of the platform. This indicated 85-143 mm, describing the movement of the point along the Y-axis, that is, in 5 s.

The interval of movement during flexion and extension of the elbow is 135 degrees –140 degrees, which in theory includes such an interval.

The simulation in Fig. 4 shows the angular acceleration starting from 0-2.5 seconds 90 degrees, and 2.5-6 seconds shows 140 degrees. This means that this imitation will be very useful for rehabilitation. This is since we have taken into account this therapy used in the rehabilitation of an elbow injury, starting from a small degree rises to a maximum.

Fig. 5 shows the platform speed results. This indicated 210 mm, describing the movement of the point along the Y-axis i.e., in 5 s.

Fig. 6 shows the results of angular displacement of the platform. the angular displacement by which the radius vector has moved when moving the body from point 1 to point 2. This shows 60 degrees describing the movement of a point along the Y axis, i.e., in 5 seconds.

Fig. 4Angular acceleration of simulated motion in Fig. 3

Angular acceleration of simulated motion in Fig. 3

Fig. 5Speed of simulated movement in Fig. 3

Speed of simulated movement in Fig. 3

Fig. 6Angular displacement in Fig. 3

Angular displacement in Fig. 3

Static calculation moving is a vector: two consecutive movements of a particle are equivalent to one movement equal to their vector sum. the module and the direction of the resulting displacement can be according to the known rules of geometry.

Fig. 7Static calculation moving

Static calculation moving

3. Conclusions

Exoskeleton systems for the upper limbs are needed to help restore movement. in this paper, the physiology of the human upper limb is analyzed. in accordance with the physiological and kinematic characteristics of the upper limb, a new type of robot has been developed for the rehabilitation of the upper limbs.

The model was developed and models in SolidWorks, the results of which are discussed for performance characteristics. a prototype will be assembled to test the new design, and further work will give an experimental characterization. the electronic device for the elbow joint of the hand that we offer is very light, and the control system is very simple.


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Cited by

Bizhanov Dauren | Zhetenbayev Nursultan | Balbayev Gani | Kassymbek Ozhikenov | Kuzembay Serikbol | Yussupova Saltanat

About this article

13 January 2023
30 January 2023
11 February 2023
Biomechanics and biomedical engineering
medical robots design
upper arm exoskeleton
rehabilitation devices
assistive technologies
human-robot interaction

The authors have not disclosed any funding.

Data Availability

The datasets generated during and/or analyzed during the current study are available from the corresponding author on reasonable request.

Conflict of interest

The authors declare that they have no conflict of interest.